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#87387 - 02/12/09 10:05 AM
how not to install a transducer...
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Captain
Registered: 11/10/08
Posts: 955
Loc: cape may nj
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how not to install a transducer...got a few pictures here... first... a thru hull transducer,it needs a fairing block,the block is a two fold,first,it allows the 'ducer to be mounted correctly into the hull.by this i mean it will read straight down,rather than off to the side-due to the "v" of a hull...second,it makes a sealing surface for the 'ducer.the 'ducer needs the block to have a good sealing surfce,without the block,most 'ducers have a very tiny area to seal the hull. use the blue composite blocks,avoid using wood.i cut the block,after i find the correct angle,using a table saw.again,i don't reccomend wood...after you drilled the hole in the boat,remove the bottom paint in the area where the block will rest,rough up the gel coat too.by doing this,you will assure a good adhesion for the 5200.remember,nothing sticks to bottom paint,so remove it... sealers...i use and reccomend only one sealer,3m 5200,do not believe what other's tell you,it's removable,it's not as permanent as some will tell you-i've removed and reinstalled numerous items set in 5200...do not use a silicone sealer ever !!! here's a thru hull 'ducer installed by the owner...i removed this using no tools !!! i grabbed the 'ducer and twisted it out of the boat-i kid you not !!! the owner purchased a raymarine "c" series unit and i was installing it,the reason the remove the 'ducer...the 'ducer was also turned slightly,as you see in the pictures,this is exactly how it appeared when i pulled the boat...scary thought huh ? here's the fairing block this gentleman made,it was only on the inside of the hull... this is the ducer...not the small sealing area... look close at the pic,you can see the marks where i twisted the ducer around to unscrew it...
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#87477 - 02/13/09 06:48 PM
Re: how not to install a transducer...
[Re: JoeK]
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Active Member
Registered: 09/18/05
Posts: 243
Loc: Waretown NJ
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#87502 - 02/14/09 04:34 PM
Re: how not to install a transducer...
[Re: Retriever]
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Captain
Registered: 11/10/08
Posts: 955
Loc: cape may nj
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re: "crimp them due to them being 20 or 22 AWG wires."
Crimps for 20 and 22 AWG wires are readily available, but not in many marine supply stores. It's pretty much an electronics wholesale item (or maybe Radio Shack...seems they have less and less "useful stuff" these days"). What I don't think you will find, although I've not done an exhaustive search, is the splicers with the built-in heat shrink sleeves at 22AWG.
After many years of using a soldering iron on a very regular basis in my work, I usually solder everything and don't use crimp splicers, ever. I cover all soldered splices with heat shrink tubing and have never had one fail even after many years in a marine environment.
I've found that the biggest problem folks have with soldering electonics is trying to use a cheap and/or underpowered iron for the job at hand and the wrong solder/flux. it's not reccomended for the marine environment,to solder any connections...solder can and will fail due to the vibration subjected to the joint in the marine environment...i recall an installation,done by a customer,the gentleman gave up trying to find the problem with the set-it was a raymarine "c 120".the problem was,the set would lose a signal from the gps antenna,i looked at the set,ran a few tests and removed the split loom protecting case around the wiring.i discovered the gentleman soldered the connections-not good ! i redid all the connections,problem solved...the owner asked what i found,i explained to him,about the soldering and how it can and will break,which is what occured,his reply was"i've soldered connections on everything,i was told that was the correct way,and that was what i was taught"...also,a much better way of "splicing" small diameter wire such as that-is the use of a junction block...wires that small are usually used for interfacing,read that as feeding different electronics information,it's much easier to use a small loop connector on a junction block...connectors for those size wires are readily available,just not to the masses,the big name boating supply stores don't normally have the correct size crimp connectors,if they do have them,i don't believe they will be "tinned",meaning,they're not really for marine use,such as the ones radio shack carries... cutting a transducer cable,like the one i showed,isn't really reccomended at any time !! the gentleman who owned that boat,made the claim he couldn't get the connector to pass through the rigging tube ? the reason for cutting the cable...not sure why,it's a mako boat with a very large rigging tube,i had absolutley no problem... like i stated,i've seen some big problems with some installations...it allways makes me say "what could you possibly be thinking"??? for more examples check the other thread "a real dual battery system"...
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#87556 - 02/15/09 01:55 PM
Re: how not to install a transducer...
[Re: Retriever]
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Captain
Registered: 11/10/08
Posts: 955
Loc: cape may nj
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RE: soldering connections in a marine environment... True, it's not for the average "I just bought this iron at Radio Shack for $4.95 handyperson or mechanic" HOWEVER... soldered connections fail under vibration when unsupported, i.e. at the transition from the soldered to the unsoldered wire. Using the proper heat shrink tubing and not applying excessive heat (which encourages the solder to wick up well into the wire and beyond the support of the heat shrink will result in long life connection(s)... also using crimp-on terminlas that do not have an "insulation support" (which usually requires a seperate crimp action unless one has the expensive professional tool) can also result in failure of the connection as well as failing to crimp the "insulation support" (the usual case). I had more than one wire at a crimp-on connection on a used boat I once purchased that had failed at the terminal (improperly crimped insulation support). That was the same boat that I did a solder splice with heat shrink tubing in 1979 that was still sound when I sold that boat in 1995. Normally I avoid splices at all costs unless one has the problem of no clearance for connectors in a cable run as mentioned.
Connections get soldered all the time in military electronics, even for the US Navy and they don't fail... at least not just because they were soldered. It's a matter of technique and workmanship. bottom line is,soldering a connection is not reccomended in the marine industry... and true,crimps are often done poorly as well...my favorite saying is "you should need a license to purchase tools"...using non marine grade wire and non tinned conncections is not reccomended either...
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#88175 - 03/01/09 11:18 AM
Re: how not to install a transducer...
[Re: Polar Dan]
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First Mate
Registered: 03/26/02
Posts: 346
Loc: Forked River
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Great info here Jawz, love reading your posts with this kinda stuff. Like Retriever, although I know solder is not recommended for marine applications, I tend to solder everything, I just have a hard time trusting crimps, so far I've had very few if any problems. Maybe its time to rethink my wiring techniques.
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#89462 - 03/22/09 12:02 AM
Re: how not to install a transducer...
[Re: jawz]
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First Mate
Registered: 01/18/06
Posts: 331
Loc: Atco,NJ
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Jawz, I think its a transom mount ducer in the lower right corner of the picture mounted from under the boat???
Edited by BobL (03/22/09 12:04 AM)
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#89485 - 03/22/09 05:18 PM
Re: how not to install a transducer...
[Re: WillPower2]
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Captain
Registered: 11/10/08
Posts: 955
Loc: cape may nj
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i have 2 transom tranducers and i have tryed every angle up and down and still lose the signal after the boat gets up on plane ,any ideas?. o only use one at a time.dont think you can use two df at the same time ? one is a raymarine dsx,the other is garmines new one.I do have a photo of the stern ,i will try to post still don't see a 'ducer in that photo...sorry...inboard powered boats can not use a transom mounted 'ducer,the signal will be lost as soon as the boat starts moving-prop wash will cause this... as far as losing a signal is concerned on a transom mounted 'ducer,it's usually an installation problem-i've lost count of the 'ducers i've installed,never had a problem with a transom mount losing signal-ever... post up a pic of the back end of the boat... couldn't follow that link there bob...wanna try again ?
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